DP4 & DP4-B Dry Bush Bearing
Metal-Polymer Self-lubricating Lead Free Bearing Solutions
DP4 = steel backing
DP4-B = bronze backing
The DP4 and DP4B materials offer the following characteristics:
• Good frictional properties with negligible stick-slip
• High static and dynamic load capacity
• Suitable for rotating, oscillating, reciprocating and sliding movements
• Compact size and low weight
• Pre-finished that requires no machining after assembly
• Possibility to burnish for reduced operating clearance
• No water absorption and therefore dimensionally stable
• Suitable for a wide operating temperature range from -200 to +280 °C
• DP4B with bronze backing for increased corrosion resistance
• Lead free in compliance with European RoHS 2002/95/EC, 2002/96/EC and EVL 2000/53/EC directives
In particular, depending on the dry running conditions, DP4 and DP4B materials present the following performance advantages:
Dry conditions
• Good friction and wear performance under light duty conditions
• Particularly suitable for intermittent oscillating and reciprocating movements
• Maintenance free as no external lubrication required
• Seizure resistant.
Lubricated conditions
• Good wear and friction performance over a wide range of load, speed and temperature conditions
• High wear resistance in boundary operating conditions
• High resistance of bearing surface under fluid cavitation and flow erosion conditions
• Suitable for operation in diverse fluids (oil, fuel, solvents, refrigerants, water).
Structure and Composition
DP4 is a composite bearing material. It consists of a steel DP4
/ bronze DP4B backing to which is bonded a porous sintered bronze inter-layer which is overlaid and impregnated with Polytetrafluoroethylene (PTFE) containing a mixture of inorganic fillers and special polymer fibres.
BEARING PROPERTIES
DRY |
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Maximum sliding speed, U |
m/s |
2.5 |
Maximum pU factor |
N/mm² x m/s |
1.0 |
Coefficient of friction |
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0.04 - 0.25 * |
OIL LUBRICATED |
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Maximum sliding speed, U |
m/s |
5.0 |
Maximum pU factor |
N/mm² x m/s |
10.0 |
Coefficient of friction |
|
0.02 - 0.08 * |
RECOMMENDATIONS |
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Shaft surface roughness, Ra
|
Dry Lubricated |
µm µm |
0.3 - 0.5 ≤ 0.05 - 0.40 * |
Shaft surface hardness |
Unhardened acceptable, improved bearing life > 200HB |
* Depending on operating conditions
Basic Forms
• Cylindrical Bushes
• Flanged Bushes
• Thrust Washers
• Flanged Washers
• Strip Material
Applications
Given the performance characteristics in both dry and lubricated operating conditions, DP4 and DP4B bearing materials are extensively used in a wide range of automotive and industrial applications, such as:
Automotive
Braking systems, clutches, gearbox and transmissions, hinges - door bonnet and boot, convertible roof tops, pedal systems, pumps - axial, radial, gear and vane, seat mechanisms, steering systems, struts and shock absorber, wiper systems.
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Industrial
Aerospace, agricultural, construction equipment, food and beverage, marine, material handling, office equipment, packaging equipment, pneumatic and hydraulic cylinders, railroad and tramways, textile machinery, valves.
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related case:
http://www.slide-bearing.com/news/export-red-ptfe(teflon)-dp4-bushing-europe.html
http://www.slide-bearing.com/news/export-13000pcs-dp4-oilless-dry-bushings-to-indonesia.html
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